report

VW factory in Emden When 8,000 employees have to rethink

Status: 19.06.2021 10:18 a.m.

In the future, only electric cars will roll off the assembly line at the VW plant in Emden. This means billions in costs for the group – and many changes for the employees. And some jobs will probably disappear.

From Sebastian Duden, NDR

“What is that again?” Andreas Buse looks at his trainer questioningly and points to a magnetic picture that he should hang in the right place on a board. “This is the heater for the battery, which is also in the front of the vehicle.” It is about basic knowledge of the new electric cars that are to be built here at the Volkswagen plant in Emden from 2022. All 8,000 employees at the site go through the training.

It doesn’t work without a plug

It will be more special for the production staff at the next station. Buse has to be even more careful. This is about plugs. He’s trying to build a cable to an electric car charger. It doesn’t work, and he has to find the problem. “Ah, okay, a pin is bent, that’s why it doesn’t work.” His instructor nods. “So don’t just check the connector, but always look at the component to see if nothing is bent.” Plugs – they will be even more important in the future, so they have already been. Without a plug there is no flow of electricity, and then they cannot even drive the cars out of the hall. “To know that the vehicle cannot be delivered at all and that a fault then has to be laboriously searched for, that is something I have great respect for,” says Buse.

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No oil, no engine compartment

One hall further is the ID.4 – the electric car that will roll off the assembly line here from 2022. It’s an SUV, weighing more than two tons. Much of the weight is caused by the large battery. Depending on the model, the ID.4 should travel up to 500 kilometers.

“The dipstick is no longer there, oily fingers, the time is over,” says project manager Hanno Greune. He opens the “bonnet” of the car, which actually doesn’t deserve the name anymore, because you won’t find an engine here. That is not much more than a “technical room”, he admits, there are now fans and heaters, for example. “In our vehicles, the engine is on the rear axle,” says Greune. He points to a plain black cover in the trunk. Underneath is a comparatively small unit – about the size of a sports bag.

So far mainly the location for the production of the VW Passat, in a few years pure electrical work: the factory in Emden. Image: picture alliance / Jochen Tack

The VW plant in Emden is already the size of an entire district. It is now being expanded again towards the Ems. For this purpose, foundation piles had to be driven 30 meters deep into the muddy subsoil. The largest hall has 45,000 square meters. A total of six new halls and logistics buildings will be added. The expansion will cost one billion euros. “The renovation is the most massive that the site has ever gone through,” says plant manager Uwe Schwartz. “We are massively involved in all structures. We are creating more than 100,000 square meters of new space.” Schwartz was brought in specially for the renovation. Before he headed the planning staff at the main plant in Wolfsburg, now he can implement the ideas developed there on site.

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Simpler technology, fewer jobs

Volkswagen relies entirely on electric drives. The conversion should be a clear commitment to electric drive – even if experts can imagine other drive types in the future, for example in combination with synthetic fuels. For a transitional phase of three years, VW wants to build cars with internal combustion engines in Emden at the same time.

“Emden is the first location in Lower Saxony that will then be completely converted to vehicles with electric drives,” says Schwartz. Up to now, the “Passat” models in particular have rolled off the production line at the plant. Electric vehicles, however, have a much simpler drive than petrol and diesel. Most of them not only have more complex engines, but also finely graduated gears and gearshifts. All of that is missing in an electric car. As a result, manufacturers actually need fewer employees to build them.

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Fewer employees needed to build e-cars

The works council in Emden sees the problem and expects the loss of some jobs. However, new employees are also needed elsewhere, says Works Council Chairman Manfred Wulff. For example in digitization. “We still need bodies that have to be pressed and painted, so we won’t lose a lot of work. The fact that we no longer have the classic engine will be eliminated.”

Experts predict that in the worst case scenario, it could hit a third of those employed in vehicle construction during the transformation phase. But they see it differently in the works council in Emden. There they even wished to switch over to electric car construction as quickly as possible. After all, the sales figures for the classic VW models have not developed positively. The alternative would have been to build more models with internal combustion engines at the Emden location in order to utilize the capacities. Then it would be better to have a clear future perspective, according to the works council. This is how Andreas Buse sees it, who is now back on the production line and wiring the engine compartment of the Passat and Arteon models. “Sure, there will be restructuring, but I’m not afraid of it.” Many of his colleagues will probably go into partial retirement in the course of the restructuring. However, he is only 32 years old. And he is also looking forward to the changes. Even if he will miss the Passat, as he admits when asked